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The Full Scenario Application of Lamination Machines in the Protective Equipment Industry
Applicable equipment: flame laminating machine, PUR hot melt adhesive laminating machine
Lamination structure: Knitted elastic fabric/Lycra fabric+SBR diving material/PU sponge/EVA cushioning foam
- Flame glue free lamination: The sponge/foam surface is slightly melted and directly bonded to the fabric without a hard adhesive layer. The finished product is soft, high rebound, and has no creases when bent. It fits the skin without sweating when worn;
- PUR hot melt lamination: water-resistant, high peel strength, suitable for repeatedly washable fitness protective equipment, environmentally friendly and solvent-free.
Product effect: The outer wear-resistant fabric and middle cushioning foam are integrated into one, eliminating the sewing process. The seamless thread rubs against the skin, providing shock absorption and protection while improving wearing comfort.
Applicable equipment:Hot melt adhesive Film Laminating Machine,flatbed laminating machine
1. Reflective protective vest/belt
The hot melt laminating machine seamlessly adheres the microprism reflective film to Oxford cloth, without pinholes or damage. The reflective layer is intact and does not fall off, and is resistant to friction and outdoor sun and rain, solving the problem of easy curling and cracking of sewing reflective strips.
2. Anti collision/thermal insulation labor protection equipment
Non woven fabric/flame retardant fabric+EPE pearl cotton/flame retardant foam lamination, forming a cushioning and insulation layer; The flatbed(double belt press) laminating machine is suitable for multi-layer pressing of thick foam, with uniform pressure control and no collapse of the buffering structure.
3. Wear resistant labor protection gloves
Knitted fabric+nitrile/PU coated fabric lamination enhances anti slip and anti cutting performance.
Applicable equipment: solvent-free hot melt laminating machine, water-based adhesive laminating machine
Core requirements: low stimulation, formaldehyde free, breathable and non liquid permeable, in compliance with medical and health standards;
Application scenario: Lamination of elastic fabric and medical breathable sponge for postoperative pressure knee/waist protection; Non woven fabric+waterproof TPU film lamination isolation mask lining, blocking body fluids while allowing for breathability.
Applicable equipment: UD non-woven multi-layer laminating machine, hot press flatbed laminating machine
- Processing materials: aramid (Kevlar), ultra-high molecular weight polyethylene (UHMWPE), high-strength fiber non-woven fabric;
- Process function: Multi layer fiber cloth oriented laminated hot pressing lamination, controlling the uniform distribution of fiber tension, improving impact resistance and puncture resistance, while being lightweight, significantly reducing the weight of bulletproof vests;
- Helmet matching: The helmet lining is made of sponge and sweat absorbing fabric flame lamination, and the outer shell is made of fiberglass/PE board by hot pressing.
Applicable equipment: TPU film hot melt laminating machine
Structure: Three layer integrated lamination of wear-resistant fabric, TPU waterproof and breathable film, and cushioning sponge;
- Function: Windproof and waterproof, breathable and sweat wicking, cushioning impact, suitable for outdoor scenes with rain, snow, and low temperature.
Flame laminating machine: Sports protective gear, rehabilitation support, sponge lined non adhesive, soft to the touch, good breathability, low cost, only suitable for foam+fabric combination, producing a small amount of smoke and dust
PUR hot melt adhesive laminating machine: High-end sports protective equipment, medical protective equipment, reflective protective equipment, environmentally friendly solvent-free, water-resistant, firmly bonded, can bond TPU film equipment with higher investment and high requirements for temperature control accuracy
Hot press laminating machine: For bulletproof UD cloth, thick foam labor protection equipment, helmet board multi-layer thick material uniform pressing, stable shaping, controllable pressure, slow continuous production speed, suitable for roll/sheet constant pressure forming
1. Performance integration: A single material cannot simultaneously meet the requirements of wear resistance, cushioning, waterproofing, and breathability. Lamination technology combines multiple functional materials to achieve multiple protective functions at once;
2. Upgraded wearing experience: replacing traditional sewing with no raised stitching, reducing skin friction; No hard adhesive layer, the protective gear is more suitable for human joint movement;
3. Durability improvement: The overall composite structure is not easily delaminated or peeled off, and is resistant to washing and outdoor wear, extending the service life of protective gear;
4. Production efficiency optimization: Automated continuous lamination replaces manual multi-layer sewing, reduces processes, and is suitable for mass production of standardized protective gear;
5. Lightweight: By using thin-layer material laminates instead of heavy single boards, the weight of protective gear is reduced, and the comfort of long-term wear is improved (especially for bulletproof and industrial heavy-duty protective gear).
1. Small and medium-sized sports protective equipment factories (knee and waist guards): Priority is given to flame laminating machines, which have high cost-effectiveness and are compatible with SBR/sponge fabric bonding;
2. High end outdoor and medical protective equipment: choose PUR hot melt adhesive laminating machine, environmentally friendly and water-resistant to meet export standards;
3. Production of security bulletproof materials: special UD non-woven fabric multi-layer lamination hot press machine, meeting the high-strength fiber directional lamination process;
4. Reflective and thick cushioning protective equipment for labor protection: used in combination with a hot melt adhesive film laminating machine and a flatbed(double belt press) laminating machine.