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Breathing Waterproof Mattress Protector Laminating Machine - China Suppliers & Factory for Quality Production
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Breathing Waterproof Mattress Protector Laminating Machine - China Suppliers & Factory for Quality Production

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Our mattress protector laminating machine, manufactured in China, is designed for high-quality production using hot melt PUR, solvent-based, or water-based glue. This versatile equipment effectively laminates mattress fabrics with TPU or PTFE membranes, meeting diverse production needs. As a leading factory and supplier, we ensure our laminating machines deliver exceptional performance for creating breathable waterproof mattress protectors.

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For optimal results in producing breathable waterproof mattress protectors, it's essential to utilize our advanced hot melt laminating machine or solvent-based glue laminating machine. Trust our factory in China for reliable and efficient laminating solutions tailored to your requirements.

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    MORE DETAILS AND CUSTOMIZATION

    Mattress Protector Laminating Machine Description

    Kuntai Group
    With the development of textile technology, the materials and processes of mattress protector have gradually diversified. For example, foam yarn is used for cool summer styles due to its three-dimensional structure, and the tufting process introduces synthetic fibers such as acrylic and polypropylene. Modern mattress protector design emphasizes coordination with spatial color tones, and selection should consider texture, size, and seasonal adaptability, forming styles such as flat, curtain skirt, and floor standing. As an important category in the home textile industry, its production follows the national standard FZ/T 43036-2016, covering physical properties, color fastness, and safety specifications. The industry positioning has also shifted from a single function to an overall design component for bedroom spaces.
    Among above developments in mattress protector, the most popular one is laminating mattress fabric with TPU film or PTFE film. Because of its waterproof and breathable capacity, TPU film is widely used in mattress protector laminating machine. Some high-end market targeted customers choose to use more soft PTFE film for better mattress protector.
    Glue Quantity Control: Due to the softness requirements and production cost control requirements, mattress protector laminating machine should do a very good job in controlling the glue quantity. Kuntai has designed and manufactured a series precise and glue saving gluing transfer devices.
    In order to reduce the mattress protector weight, thin TPU or PTFE film is widely used in mattress protector laminating machines. Thus the laminating machine should unwind and feed the film properly without breakage or bubbles or wrinkles.
    Most of the mattress protectors use knitted fabric or cotton fabric, so mattress protector laminating machine should be equipped with a series of tension control device, feeding device and width control device, etc.

    Applicable Adhesives

    Kuntai Group
    Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.

    Accessories Option

    Kuntai Group
    Unwinder
    Unwinder
    Spray Device
    Spray Device
    Scatter Device
    Scatter Device
    Pressing Device
    Pressing Device
    Rewinder Device
    Rewinder Device
    Double Stand Winder
    Double Stand Winder
    Accumulator
    Accumulator
    Coating System
    Coating System
    Center Unwinder
    Center Unwinder
    Surface Rewinder
    Surface Rewinder

    Mattress Protector Laminating Machine Features

    Kuntai Group
    PUR-3
    PUR-1
    PUR-2
    PUR-6
    PUR-7
    PUR-4
    • Uniformly apply glue onto TPU film or PTFE film surface and make sure the least quantity glue is used to save glue cost and maintain the lightness and softness of mattress protector.
    • For different mattress fabric, different unwinding devices, feeding devices, tension control devices, etc can be available for choosing the suitable mattress protector lamination machines.
    • Precise and easy gluing gap and lamination gap adjustment is the key to laminate thin film/ membrane.
    • PLC control and touch screen operation facilitates the lamination of mattress protector lamination machine.
    • Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai mattress protector lamination machines.
    • Mattress fabrics related spreaders, openers and width control devices feed fabric smoothly and flatly, so that final product does not have bubble or wrinkle.
    • Kuntai mattress protector lamination machine brings you continuous, protective and mass production.
    • Low maintenance cost and quiet operation process and healthier lamination work.
    • When using advanced functional fabrics, products of advanced application can be produced in Kuntai mattress protector lamination machine.
    • Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.

    Mattress Protector Laminating Machine Technical Parameters

    Kuntai Group
    Width 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement
    Machine Speed 20 to 70m/min
    Gap Adjustment Servo Motor Control or Mechanical Control available for choice
    Heating Method Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization
    Cooling Device Cooling Rollers, Chiller available on request
    Machine Heating Power 45-80kw, Customizable
    Voltage 220v, 380v, 415v, 440v, as per user's factory nearby power supply
    Control System Touch screen, PLC, servo motor
    Varieties a. Machine roller width
    b. Coating function
    c. Feeding methods
    d. Unwinding and rewinding methods

    Application

    Kuntai Group
    Mattress Protector lamination machine is widely used in middle and high home textile industries and it can also laminate the following items:
    • Nonwoven+TPU for medical protection suits
    • PVC + table fabric for table covers
    • Fabric with foam or other materials for pets mat
    • Cotton fabrics for babies wearings
    Water-based glue lamination machine 16
    Water-based glue lamination machine 17

    Packaging And Shipping

    Kuntai Group
    Mattress Protector Lamination Machine Inner Package: Protective Film, etc.
    Mattress Protector Lamination Machine Outside Package: Export Container
    • Machines well packed with protective film and loaded with export container;
    • One-Year-Period spare parts;
    • Tool kit
    Packing 1
    Packing 2
    Packing 3
    Packing 4
    Packing 5
    Packing 6
    Packing 7
    Packing 8
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    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Jiangsu Kuntai Machinery Co., Ltd

    Phone/Whatsapp: 008615862082187

    Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact us

    We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.

    Frequently Asked Questions

    What types of films can be laminated using the Kuntai mattress protector laminating machine?

    The machine is widely used for laminating mattress fabric with TPU (Thermoplastic Polyurethane) film or PTFE (Polytetrafluoroethylene) film. TPU film is highly popular due to its waterproof and breathable capacities, while softer PTFE film is selected for high-end market targets.

    Which adhesives are compatible with this laminating machine?

    This machine supports a wide range of adhesives, including Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, and hot melt film.

    How does the machine ensure the softness and lightweight feel of the mattress protector?

    Kuntai has designed and manufactured precise, glue-saving gluing transfer devices that uniformly apply the minimum required amount of glue onto the film surface. This maintains the essential lightness and softness of the final mattress protector.

    What features prevent bubbles and wrinkles during the lamination process?

    To handle thin films and knitted/cotton fabrics smoothly, the machine is equipped with advanced tension control devices, feeding devices, fabric spreaders, openers, and width control devices to deliver bubble-free and wrinkle-free final products.

    What are the technical speed and customization options for heating methods?

    The machine operates at a speed of 20 to 70m/min. Heating methods can be customized with options like Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, or Electrical Heating according to factory requirements.

    Can this laminating machine be used for products other than mattress protectors?

    Yes, it is highly versatile. It can also laminate nonwoven+TPU for medical protection suits, PVC+table fabric for table covers, fabric with foam for pet mats, and cotton fabrics for baby wear.