China Multifunctional Foam Lamination Machine - Top Suppliers & Factory for Garment, Sofa, and Automotive Interiors
Our multifunctional foam lamination machine is designed to efficiently laminate foam with a variety of materials, including woven fabric, knitted fabric, artificial leather, nonwoven fabrics, and more. This machine is ideal for applications in garments, sofa fabrics, car interiors, and other industries. With a focus on precision, our foam lamination machine features critical pressing force and tension control, ensuring high-quality results. As a leading supplier and manufacturer in China, we take pride in providing top-notch machines that meet the diverse needs of our clients in various sectors.
Because there are many types of foam, like PU foam, EVA foam, XPE foam, fire retardant foam, etc, there are numerous different applications for foam. Therefore, there are various types of foam lamination machines.
In shoes or footwear industry, people always laminate eva foam with fabric or mesh or artificial leather. Initially for shoes, water based glue lamination machine is very popular because machine is economical and glue is cheap, while along with the increasing labor wages or salary, people starts thinking about reducing labor cost, therefore more and more automatic or intelligent lamination machines come into being. Nowadays, environmental production and health issue becomes more and more important in daily life, this brings a further improvement in foam lamination machine, that is to use hot melt glue in foam laminating.
Besides in shoes industry, foam lamination machine are widely used in garment industry, especially in lady's bra cup manufacturing. In this kind of application, water based glue foam lamination machine and hot melt PUR glue foam lamination machine are popular.
The third application of foam lamination machine is in car interior decoration. In auto industry, the most popular foam lamination machine is flame lamination machine and the foam to be used is fire retardant foam. It is to burn the surface of the foam and make it sticky and bond with fabric or artificial leather.
Sure, foam lamination machine also have other different applications like in construction, insulation, etc. In order to meet all these different application requirements, Kuntai has developed and manufactured a serious foam lamination machines with different feeding and tension control and gap adjustment devices.
Applicable Adhesives
Kuntai Group
Supported Bonding Agents:
Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.
Accessories / Options
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Foam Laminating Machine Features
Kuntai Group
Uniformly apply glue onto foam surface and make sure the glue will not soak into foam, to better control glue quantity and save cost.
For different application requirements, different types of glue can be used in foam lamination machine.
Precise and easy gluing gap and lamination gap adjustment is crucial to keep foam thickness during lamination.
PLC control can record and save the gap, speed, other data of foam lamination, so that the operators only need to read the previous preset data to recall the relevant operation for each product.
Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai foam lamination machines.
Different types of foam requires different tension control and feeding methods. Kuntai designs and makes a variety of foam control systems to better preserve foam itself capacity during lamination process.
Foam related spreaders, openers and width control devices feed foam smoothly and flatly, so that final product does not have bubble or wrinkle.
High productivity, high efficiency, high flexibility and continuous operation can be realized in Kuntai foam lamination machines.
Low maintenance cost and less running noise and more user friendly.
When using functional bonding media, products of advanced application can be produced in Kuntai foam lamination machine.
Kuntai produces many types of special rewinders for foam, making sure foam is not pressed too hard after lamination.
Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.
Technical Parameters (Customizable)
Kuntai Group
Parameter
Specification Details
Width
1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement
Machine Speed
20 to 70m/min
Gap Adjustment
Servo Motor Control or Mechanical Control available for choice
Heating Method
Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization
Cooling Device
Cooling Rollers, Chiller available on request
Machine Heating Power
45-80kw, Customizable
Voltage
220v, 380v, 415v, 440v, as per user's factory nearby power supply
Control system
Touch screen, PLC, servo motor
Varieties
a. Machine roller width
b. Coating function
c. Feeding methods
d. Unwinding and rewinding methods
Applications & Materials
Kuntai Group
Foam lamination machine is widely used in various industries, such as outdoor clothing, functional and protective clothing, auto interiors, home textiles and decoration, advanced textiles, footwear, packaging and many other industries. Foam lamination machine can laminate below materials:
PU foam + fabric (For bras, car interior seats, etc.)
Packaging & Shipping
Kuntai Group
Inner Package: Protective Film, etc.
Outside Package: Export Container
Machines well packed with protective film and loaded with export container.
One-Year-Period spare parts included.
Complete Tool kit provided.
Please Note: Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Inquire Now
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines. Please let us know your requirements.
Frequently Asked Questions
What materials can the Kuntai foam lamination machine process?
Kuntai foam lamination machines are highly versatile and can laminate a wide range of materials, including EVA + PVC, PU, artificial leather, EVA + fabric (for footwear), Neoprene + fabric (for diving suits), and PU foam + fabric (for automotive interiors and bra cups).
What types of adhesives are compatible with these laminating machines?
The machines support various bonding media depending on the application, including Hot Melt PUR glue, Hot Melt EVA glue, Water-based glue, Solvent-based glue, and hot melt films.
How does the machine prevent foam thickness loss during lamination?
Kuntai machines feature precise and easy gluing gap and lamination gap adjustments, controlled either mechanically or via servo motors. This ensures the foam's original thickness and structural capacity are strictly preserved throughout the process.
What customization options are available for technical parameters?
We offer extensive customization for roller width (from 1600mm to 3600mm+), heating methods (Oil, Natural Gas, Electromagnetic Induction, or Electrical), machine speed, control systems (PLC/Touch Screen), and specialized unwinding/rewinding configurations.
How does the control system assist operators during production?
The integrated PLC system allows operators to record and save critical parameters such as laminating gaps, speed, and temperatures. This enables quick recall of preset data for different products, reducing setup times and human error.
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