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High Productivity UD Prepregs Impregnation Machine from China Factory - Reliable Suppliers for Technical Textiles
UD prepregs IMPREGNATING machine description
Kuntai GroupUD PREPREGS IMPREGNATING MACHINE AUXILIARY EQUIPMENTS
Kuntai Group- 1. UD Fabric 0 Degree/90 Degree Orthogonality Pressing Laminating Machine
- 2. Automatic UD Prepregs Sheet Cutting Machine
- 3. Crossply Machine
- 4. UD Fabric Edge Cutting Machine
- 5. UD Fabric Inspection Machine
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
ud Prepregs impregnating Machine Features
Kuntai Group
- 1. The UD prepregs impregnating machine adopts stable mechanical operation rollers and special-shaped devices to spread the fibre uniformly, impregnate or coat with resin glue and lamination with the carrier PE film, dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent properties such as low density, abrasion resistance, impact resistance, and strong cutting resistance.
- 2. The equipment uses resin adhesives to produce non-weft fabrics.
- 3. With HMI+PLC control system for easy operation, double rolls rewinder for high production efficiency, replacing the tedious operation.
- 4. The mirror surface processing rollers are used for fibre pulling and fibre laying to ensure that the damage to the fiber performance is reduced to the greatest extent during the operation.
- 5. The machine adopts gear transmission, which has strong torque transmission and stability.
- 6. Drying roller uses external oil boiler, which provides stable and uniform heating for the forming of UD prepregs.
ud prepregs impregnating machine Technical Parameters (Customizable)
Kuntai Group| Machine roller width | 1800mm |
| Max material width | 1650mm |
| Gluing method | Impregnating or Coating |
| Spreading method | Mechanical multi-roller+special shaped |
| Control mode | HMI+PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil heater |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 3-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
ud prepregs impregnating machine Application
Kuntai Group- - Space and Air craft (aerospace) structure and parts
- - Blades for wind turbines
- - Automotive parts and components
- - Recreational sports equipment
- - Industrial structure and parts
- - Military
- - Civil and Building Reinforcement
Packaging And Shipping
Kuntai Group- ◆ Machines well packed with protective film and loaded with export container;
- ◆ One-Year-Period spare parts;
- ◆ Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Jiangsu Kuntai Machinery Co., Ltd
Frequently Asked Questions (FAQ)
Kuntai SupportQ1: What materials can be processed by the Kuntai UD prepregs impregnating machine?
The machine is specifically designed to impregnate ultra-high molecular weight polyethylene (UHMWPE) fibers or Aramid fibers with resin to produce high-strength, lightweight UD (unidirectional) prepregs.
Q2: Are the technical parameters of the UD prepregs machine customizable?
Yes. Kuntai provides fully customizable options for machine roller widths, material widths, heating sources (such as oil heaters), and speed controls to match your specific production requirements.
Q3: What control system is used in this machinery?
The impregnating line features an integrated HMI and PLC control system (utilizing premium brands like Mitsubishi PLC and Yaskawa Inverter) for stable, user-friendly operation and precise torque transmission.
Q4: What auxiliary machines can Kuntai supply for the complete production line?
We provide a complete downstream setup including 0/90 Degree Orthogonality Pressing Laminating Machines, Automatic UD Sheet Cutters, Crossply Machines, Edge Cutters, and UD Fabric Inspection Machines.
Q5: What are the primary applications of the finished UD prepreg materials?
Finished UD prepregs are widely applied in aerospace components, wind turbine blades, military armor, automotive parts, recreational sports gear, and civil structural building reinforcements.
Q6: How is the impregnating machine packed and protected for sea shipping?
The machine is wrapped in protective film, secured inside export containers, and supported by plywood casing where necessary. We also include a tool kit and a one-year supply of recommended spare parts.