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China Suppliers Factory for Breathing Waterproof Mattress Protector Laminating Machine - Hot Melt & Solvent Options
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China Suppliers Factory for Breathing Waterproof Mattress Protector Laminating Machine - Hot Melt & Solvent Options

Introducing our advanced mattress protector laminating machine, designed for high-quality production in China. Our factory specializes in both hot melt PUR laminating machines and solvent or water-based glue laminating machines. These machines effectively laminate mattress fabrics with breathable TPU or PTFE membranes, ensuring durability and performance, For those seeking to create waterproof yet breathable mattress protectors, our hot melt laminating and solvent-based glue options are ideal. Partner with us, a leading supplier in the industry, to enhance your mattress production capabilities and deliver superior products to your customers

    Mattress Protector Laminating Machine Description

    Kuntai Group
    With the development of textile technology, the materials and processes of mattress protector have gradually diversified. For example, foam yarn is used for cool summer styles due to its three-dimensional structure, and the tufting process introduces synthetic fibers such as acrylic and polypropylene. Modern mattress protector design emphasizes coordination with spatial color tones, and selection should consider texture, size, and seasonal adaptability, forming styles such as flat, curtain skirt, and floor standing. As an important category in the home textile industry, its production follows the national standard FZ/T 43036-2016, covering physical properties, color fastness, and safety specifications. The industry positioning has also shifted from a single function to an overall design component for bedroom spaces.
    Among above developments in mattress protector, the most popular one is laminating mattress fabric with TPU film or PTFE film. Because of its waterproof and breathable capacity, TPU film is widely used in mattress protector laminating machine. Some high-end market targeted customers choose to use more soft PTFE film for better mattress protector.
    Due to the softness requirements and production cost control requirements, mattress protector laminating machine should do a very good job in controlling the glue quantity. Kuntai has designed and manufactured a series precise and glue saving gluing transfer devices.
    In order to reduce the mattress protector weight, thin TPU or PTFE film is widely used in mattress protector laminating machines. Thus the laminating machine should unwind and feed the film properly without breakage or bubbles or wrinkles.
    Most of the mattress protectors use knitted fabric or cotton fabric, so mattress protector laminating machine should be equipped with a series of tension control device, feeding device and width control device, etc.

    Applicable Adhesives

    Kuntai Group
    Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.

    Accessories Option

    Kuntai Group
    Unwinder

    Unwinder

    Spray Device

    Spray Device

    Scatter Device

    Scatter Device

    Pressing Device

    Pressing Device

    Rewinder Device

    Rewinder Device

    Double Stand Winder

    Double Stand Winder

    Accumulator

    Accumulator

    Coating System

    Coating System

    Center Unwinder

    Center Unwinder

    Surface Rewinder

    Surface Rewinder

    Mattress Protector Laminating Machine Features

    Kuntai Group
    PUR Lamination details 3
    PUR Lamination details 1
    PUR Lamination details 2
    PUR Lamination details 6
    PUR Lamination details 7
    PUR Lamination details 4
    • Uniformly apply glue onto TPU film or PTFE film surface and make sure the least quantity glue is used to save glue cost and maintain the lightness and softness of mattress protector.
    • For different mattress fabric, different unwinding devices, feeding devices, tension control devices, etc can be available for choosing the suitable mattress protector lamination machines.
    • Precise and easy gluing gap and lamination gap adjustment is the key to laminate thin film/ membrane.
    • PLC control and touch screen operation facilitates the lamination of mattress protector lamination machine.
    • Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai mattress protector lamination machines.
    • Mattress fabrics related spreaders, openers and width control devices feed fabric smoothly and flatly, so that final product does not have bubble or wrinkle.
    • Kuntai mattress protector lamination machine brings you continuous, protective and mass production.
    • Low maintenance cost and quiet operation process and healthier lamination work.
    • When using advanced functional fabrics, products of advanced application can be produced in Kuntai mattress protector lamination machine.
    • Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.

    Technical Parameters

    Kuntai Group
    Width 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement
    Machine Speed 20 to 70m/min
    Gap Adjustment Servo Motor Control or Mechanical Control available for choice
    Heating Method Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization
    Cooling Device Cooling Rollers, Chiller available on request
    Machine Heating Power 45-80kw, Customizable
    Voltage 220v, 380v, 415v, 440v, as per user's factory nearby power supply
    Control system Touch screen, PLC, servo motor
    Varieties a. Machine roller width
    b. Coating function
    c. Feeding methods
    d. Unwinding and rewinding methods

    Application

    Kuntai Group
    Mattress Protector lamination machine is widely used in middle and high home textile industries and it can also laminate the following items:
    • Nonwoven+TPU for medical protection suits
    • PVC + table fabric for table covers
    • Fabric with foam or other materials for pets mat
    • Cotton fabrics for babies wearings
    Water-based glue lamination machine application 16
    Water-based glue lamination machine application 17

    Packaging And Shipping

    Kuntai Group
    Mattress Protector Lamination Machine Inner Package: Protective Film, etc.
    Mattress Protector Lamination Machine Outside Package: Export Container
    • Machines well packed with protective film and loaded with export container;
    • One-Year-Period spare parts;
    • Tool kit
    Packing process 1
    Packing process 2
    Packing process 3
    Packing process 4
    Packing process 5
    Packing process 6
    Packing process 7
    Packing process 8
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    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Jiangsu Kuntai Machinery Co., Ltd

    Phone/Whatsapp: 008615862082187
    Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact Us

    We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.

    Frequently Asked Questions

    What types of films are compatible with the mattress protector laminating machine?

    The machine is highly compatible with thin TPU (Thermoplastic Polyurethane) and PTFE (Polytetrafluoroethylene) films. TPU film is widely used for its waterproof and breathable capacities, while PTFE film is preferred for high-end markets seeking extra softness.

    Which adhesives can be applied using this laminating equipment?

    Kuntai laminating machines support a wide range of adhesives, including Hot Melt PUR glue, Hot Melt EVA glue, Water-based glue, Solvent-based glue, and hot melt film, depending on your production requirements.

    How does the machine prevent material wrinkling or bubbling?

    Since most mattress protectors use stretchable fabrics like knitted cotton, the machine is equipped with advanced tension control devices, automated feeding systems, fabric spreaders, openers, and width control devices to ensure flat and smooth feeding.

    Can the machine's technical parameters be customized?

    Yes, we offer various customization options including roller widths (ranging from 1600mm to 3600mm+), customized heating methods (oil, gas, electromagnetic induction, or electrical heating), specialized unwinding/rewinding configurations, and specific voltage compatibility based on your factory power supply.

    How does the system control adhesive consumption to save costs?

    Kuntai has engineered precise, glue-saving transfer devices that ensure uniform adhesive application. This keeps glue volume to a minimum, reducing material costs while maintaining the lightweight and soft feel of the laminated mattress protector.