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China Multifunctional Foam Lamination Machine from Leading Suppliers and Factory for Garment, Sofa, and Car Interiors
Foam Laminating Machine Description
Kuntai Group
Because there are many types of foam, like PU foam, EVA foam, XPE foam, fire retardant foam, etc, there are numerous different applications for foam. Therefore, there are various types of foam lamination machines.
In shoes or footwear industry, people always laminate eva foam with fabric or mesh or artificial leather. Initially for shoes, water based glue lamination machine is very popular because machine is economical and glue is cheap, while along with the increasing labor wages or salary, people starts thinking about reducing labor cost, therefore more and more automatic or intelligent lamination machines come into being. Nowadays, environmental production and health issue becomes more and more important in daily life, this brings a further improvement in foam lamination machine, that is to use hot melt glue in foam laminating.
Besides in shoes industry, foam lamination machine are widely used in garment industry, especially in lady's bra cup manufacturing. In this kind of application, water based glue foam lamination machine and hot melt PUR glue foam lamination machine are popular.
The third application of foam lamination machine is in car interior decoration. In auto industry, the most popular foam lamination machine is flame lamination machine and the foam to be used is fire retardant foam. It is to burn the surface of the foam and make it sticky and bond with fabric or artificial leather.
Sure, foam lamination machine also have other different applications like in construction, insulation, etc. In order to meet all these different application requirements, Kuntai has developed and manufactured a serious foam lamination machines with different feeding and tension control and gap adjustment devices.
Applicable Adhesives
Kuntai Group
Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Foam Laminating Machine Features
Kuntai Group
- Uniformly apply glue onto foam surface and make sure the glue will not soak into foam, to better control glue quantity and save cost.
- For different application requirements, different types of glue can be used in foam lamination machine.
- Precise and easy gluing gap and lamination gap adjustment is crucial to keep foam thickness during lamination.
- PLC control can record and save the gap, speed, other data of foam lamination, so that the operators only need to read the previous preset data to recall the relevant operation for each product.
- Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai foam lamination machines.
- Different types of foam requires different tension control and feeding methods. Kuntai designs and makes a variety of foam control systems to better preserve foam itself capacity during lamination process.
- Foam related spreaders, openers and width control devices feed foam smoothly and flatly, so that final product does not have bubble or wrinkle.
- High productivity, high efficiency, high flexibility and continuous operation can be realized in Kuntai foam lamination machines.
- Low maintenance cost and less running noise and more user friendly.
- When using functional bonding media, products of advanced application can be produced in Kuntai foam lamination machine.
- Kuntai produces many types of special rewinders for foam, making sure foam is not pressed too hard after lamination.
- Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.
Technical Parameters (Customizable)
Kuntai Group
| Width | 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement |
|---|---|
| Machine Speed | 20 to 70m/min |
| Gap Adjustment | Servo Motor Control or Mechanical Control available for choice |
| Heating Method | Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization |
| Cooling Device | Cooling Rollers, Chiller available on request |
| Machine Heating Power | 45-80kw, Customizable |
| Voltage | 220v, 380v, 415v, 440v, as per user's factory nearby power supply |
| Control system | Touch screen, PLC, servo motor |
| Varieties |
a. Machine roller width b. Coating function c. Feeding methods d. Unwinding and rewinding methods |
Application
Kuntai Group
Foam lamination machine is widely used in various industries, such as outdoor clothing, functional and protective clothing, auto interiors, home textiles and decoration, advanced textiles, footwear, packaging and many other industries. Foam lamination machine can laminate below materials:
- EVA + PVC, PU or artificial leather
- EVA + fabric (For shoe materials, etc.)
- Neoprene + fabric (For diving fabrics, diving suits, etc.)
- PU foam + fabric (For bras, car interior seats, etc.)
Packaging And Shipping
Kuntai Group
Foam Lamination Machine Inner Package: Protective Film, etc.
Foam Lamination Machine Outside Package: Export Container
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Information
Jiangsu Kuntai Machinery Co., Ltd
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Phone/Whatsapp:
0086 15862082187
0086 15862082187
Contact Us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Kuntai Group
What types of foam can be processed by Kuntai laminating machines?
Kuntai foam laminating machines are highly versatile and can process a wide variety of foams, including PU foam, EVA foam, XPE foam, fire retardant foam, and neoprene, to suit different industrial applications.
Which adhesives are compatible with the lamination process?
Our machines are designed to work with multiple bonding media, including Hot Melt PUR glue, Hot Melt EVA glue, water-based glue, solvent-based glue, and hot melt films.
What industries commonly use Kuntai foam lamination machines?
These machines are widely applied in the footwear industry (EVA foam + fabric), garment manufacturing (bra cups), automotive interiors (flame lamination for seats and panels), home textiles, insulation, construction, and advanced packaging.
How does the machine maintain foam thickness and prevent damage?
Kuntai machines feature precise, easily adjustable gluing and lamination gaps controlled via PLC systems. We also utilize specialized tension control, feeding devices, and dedicated rewinders to ensure the foam is not over-compressed or deformed during processing.
What heating and cooling options are available?
We support customization with various heating methods such as Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, and Electrical Heating. For cooling, cooling rollers and chillers can be integrated based on specific requirements.
What is included in the packaging and shipping service?
Machines are securely wrapped in protective film and loaded into export-standard containers. Each shipment includes a one-year supply of recommended spare parts and a comprehensive tool kit for initial setup and maintenance.