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Multifunctional Foam Lamination Machine from China Suppliers and Factory for Garment, Sofa Fabric, and Car Interiors
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Multifunctional Foam Lamination Machine from China Suppliers and Factory for Garment, Sofa Fabric, and Car Interiors

The multifunctional foam lamination machine from China is designed to efficiently laminate foam with various materials, including woven fabrics, knitted fabrics, artificial leather, nonwoven fabrics, and more. Ideal for applications in garments, sofa fabrics, and car interiors, this advanced machine ensures optimal pressing force and precise tension control, which are crucial for achieving high-quality lamination. As a leading factory and trusted suppliers in the industry, we are committed to providing top-notch solutions for all your lamination needs

    Foam Laminating Machine Description

    Kuntai Group
    Because there are many types of foam, like PU foam, EVA foam, XPE foam, fire retardant foam, etc, there are numerous different applications for foam. Therefore, there are various types of foam lamination machines.
    In shoes or footwear industry, people always laminate eva foam with fabric or mesh or artificial leather. Initially for shoes, water based glue lamination machine is very popular because machine is economical and glue is cheap, while along with the increasing labor wages or salary, people starts thinking about reducing labor cost, therefore more and more automatic or intelligent lamination machines come into being. Nowadays, environmental production and health issue becomes more and more important in daily life, this brings a further improvement in foam lamination machine, that is to use hot melt glue in foam laminating.
    Besides in shoes industry, foam lamination machine are widely used in garment industry, especially in lady's bra cup manufacturing. In this kind of application, water based glue foam lamination machine and hot melt PUR glue foam lamination machine are popular.
    The third application of foam lamination machine is in car interior decoration. In auto industry, the most popular foam lamination machine is flame lamination machine and the foam to be used is fire retardant foam. It is to burn the surface of the foam and make it sticky and bond with fabric or artificial leather.
    Sure, foam lamination machine also have other different applications like in construction, insulation, etc. In order to meet all these different application requirements, Kuntai has developed and manufactured a serious foam lamination machines with different feeding and tension control and gap adjustment devices.

    Applicable Adhesives

    Kuntai Group
    Compatible Bonding Media: Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.

    Accessories Option

    Kuntai Group
    Unwinder

    Unwinder

    Spray Device

    Spray Device

    Scatter Device

    Scatter Device

    Pressing Device

    Pressing Device

    Rewinder Device

    Rewinder Device

    Double Stand Winder

    Double Stand Winder

    Accumulator

    Accumulator

    Coating System

    Coating System

    Center Unwinder

    Center Unwinder

    Surface Rewinder

    Surface Rewinder

    Foam Laminating Machine Features

    Kuntai Group
    • Uniformly apply glue onto foam surface and make sure the glue will not soak into foam, to better control glue quantity and save cost.
    • For different application requirements, different types of glue can be used in foam lamination machine.
    • Precise and easy gluing gap and lamination gap adjustment is crucial to keep foam thickness during lamination.
    • PLC control can record and save the gap, speed, other data of foam lamination, so that the operators only need to read the previous preset data to recall the relevant operation for each product.
    • Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai foam lamination machines.
    • Different types of foam requires different tension control and feeding methods. Kuntai designs and makes a variety of foam control systems to better preserve foam itself capacity during lamination process.
    • Foam related spreaders, openers and width control devices feed foam smoothly and flatly, so that final product does not have bubble or wrinkle.
    • High productivity, high efficiency, high flexibility and continuous operation can be realized in Kuntai foam lamination machines.
    • Low maintenance cost and less running noise and more user friendly.
    • When using functional bonding media, products of advanced application can be produced in Kuntai foam lamination machine.
    • Kuntai produces many types of special rewinders for foam, making sure foam is not pressed too hard after lamination.
    • Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.
    PUR-3
    PUR-1
    PUR-2
    PUR-6
    PUR-7
    PUR-4

    Technical Parameters (Customizable)

    Kuntai Group
    Parameter Specification Details
    Width 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement
    Machine Speed 20 to 70m/min
    Gap Adjustment Servo Motor Control or Mechanical Control available for choice
    Heating Method Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization
    Cooling Device Cooling Rollers, Chiller available on request
    Machine Heating Power 45-80kw, Customizable
    Voltage 220v, 380v, 415v, 440v, as per user's factory nearby power supply
    Control system Touch screen, PLC, servo motor
    Varieties a. Machine roller width
    b. Coating function
    c. Feeding methods
    d. Unwinding and rewinding methods

    Application

    Kuntai Group
    Foam lamination machine is widely used in various industries, such as outdoor clothing, functional and protective clothing, auto interiors, home textiles and decoration, advanced textiles, footwear, packaging and many other industries. Foam lamination machine can laminate below materials:
    • EVA + PVC, PU or artificial leather
    • EVA + fabric (For shoe materials, etc.)
    • Neoprene + fabric (For diving fabrics, diving suits, etc.)
    • PU foam + fabric (For bras, car interior seats, etc.)
    Water-based glue lamination machine 16
    Water-based glue lamination machine 17

    Packaging And Shipping

    Kuntai Group
    Inner Package: Protective Film, etc.

    Outside Package: Export Container
    • Machines well packed with protective film and loaded with export container;
    • One-Year-Period spare parts;
    • Tool kit
    packing-1
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    packing-5
    packing-6
    packing-7
    packing-8
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    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Jiangsu Kuntai Machinery Co., Ltd

    Phone/Whatsapp: 0086 15862082187
    Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact Us

    We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.

    Frequently Asked Questions

    FAQ
    What types of foam can be processed by Kuntai lamination machines?

    Our machines are designed to handle a wide range of foams, including PU foam, EVA foam, XPE foam, fire-retardant foam, and neoprene, matching them with fabrics, leather, or films depending on your application.

    Which adhesives are compatible with your foam laminating machines?

    Kuntai foam laminating machines are compatible with various bonding media, including hot melt PUR glue, hot melt EVA glue, water-based glue, solvent-based glue, and hot melt film.

    How does the machine ensure the foam thickness remains consistent during lamination?

    We incorporate precise gluing gap and lamination gap adjustment devices, controlled either via servo motors or mechanical controls, to prevent the foam from being compressed too hard and preserve its original capacity.

    Can the machine specifications be customized for specific plant requirements?

    Yes, all technical parameters—such as roller width, machine speed, heating methods (oil, gas, electromagnetic, or electrical), cooling devices, and feeding/rewinding systems—are fully customizable to meet your factory's specific requirements.

    What control systems are used to operate the machines?

    We integrate advanced PLC systems with user-friendly touch screens and servo motors. This allows operators to save and easily recall preset data (such as gap sizes and speeds) for consistent product runs.