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China Double Belt Press for Continuous Fiber Reinforced Thermoplastic - Leading Suppliers and Factory Solutions
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China Double Belt Press for Continuous Fiber Reinforced Thermoplastic - Leading Suppliers and Factory Solutions

The Double Belt Press for Continuous Fiber Reinforced Thermoplastic has gained immense popularity among China suppliers and factories, thanks to its versatility in various industries and impressive laminating bonding effect.

This advanced technology is capable of laminating materials such as glass fiber, carbon fiber, foam, sponge, EVA, and nonwoven fabrics using hot melt adhesive films, hot melt powders, or the thermal melting properties of the materials themselves.

    Double Belt Press Description

    Kuntai Group

    Continuous Fiber Reinforced Thermoplastic Composite (CFRTP) is a high-performance composite material that uses continuous fibers as reinforcement material and thermoplastic resin as matrix.

    Excellent mechanical properties: Compared with traditional thermoplastic composite materials, CFRTP performs better in strength and rigidity.
    Lightweight and high-strength: It has good impact resistance and short molding cycle, suitable for various applications.
    Wide application: Widely used in aerospace, automotive, rail transit and other fields.
    Recyclability: Waste can be recycled and reused, meeting the requirements of sustainable development.
    Manufacturing process: Adopting thermoplastic resin melt impregnation process, it has high strength and toughness.

    These characteristics make CFRTP highly regarded in the composite materials industry and a hot research topic.

    Because under heating Continuous Fiber Reinforced Thermoplastic will melt and bond, more and more people choose to use double belt press machine to laminate it for continuous mass production.

    Double belt press for continuous fiber-reinforced thermoplastic have been widely used in various fields such as the automotive industry, aerospace, military, electronics, etc. due to their lightweight, high stiffness, and high toughness characteristics.

    In our double belt press laminating machine, there is cooling section which greatly improves the final bonding laminating strength for Continuous fiber-reinforced thermoplastic composites.

    Applicable Adhesives

    Kuntai Group

    Hot melt adhesive film, hot melt EVA powder, thermoplastic materials, etc.

    Accessories Option

    Kuntai Group
    Unwinder
    Unwinder
    Spray Device
    Spray Device
    Scatter Device
    Scatter Device
    Pressing Device
    Pressing Device
    Rewinder Device
    Rewinder Device
    Double Stand Winder
    Double Stand Winder
    Accumulator
    Accumulator
    Coating System
    Coating System
    Center Unwinder
    Center Unwinder
    Surface Rewinder
    Surface Rewinder

    Double Belt Press Features

    Kuntai Group
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    Temperature can be upto 230°C and you can set different temperatures in all zones. Arrangement of heating elements and edge zone division of the entire heating system can be customized as per each specific application, minimizing variations and defect in the final laminated product.
    Suitable for rolls and sheets and panels with thickness upto 150mm.
    Multilayers of materials can be laminated in one time.
    For bonding, heat setting, alignment and/or surface consolidation.
    Working width upto 3000mm.
    Machine structure customizable. Different materials loading devices, tension control methods, online fixed length cutting device and other devices are available for choice.
    Raw materials saving, precise position control, high productivity, stable structure.
    Convenient, highly efficient, labor saving.
    Higher automation.

    Double Belt Press Technical Parameters (Customizable)

    Kuntai Group
    Width 1100mm, 1300mm, 1500mm, 1600mm, 1800mm, 2000mm, according to customers' requirement
    Machine Speed 0.5 to 30m/min
    Height Adjustment 0 to 150mm
    Heating Zone 2500mm, 3000mm, according to customers' requirement
    Cooling Zone 1500mm, 2000mm, according to customers' requirement
    Control Zones 18
    Machine Heating Power 120-380kw, Customizable
    Voltage 220v, 380v, Customizable
    Control system Touch screen, PLC, servo motor
    Varieties a. Integrated heating and cooling zone
    b. Only with heating zone
    c. Only with cooling zone
    d. One set of pressing rollers or two sets

    Double Belt Press Application

    Kuntai Group

    The Double Belt Press For Continuous Fiber Reinforced Thermoplastic is widely used in the high and new tech materials industries:

    Automotive lightweight
    Sports, leisure, and 3C peripherals: Continuous fiber-reinforced thermoplastic composite materials are widely used in high-end sports shoes, helmets, suitcases, sports equipment accessories, phone cases, and other fields due to their high impact resistance and fast forming characteristics.
    Application in aerospace and military fields: High performance carbon fiber, aramid fiber, and glass fiber are generally used as reinforcing materials in the aerospace industry.
    Continuous fiber-reinforced PEEK: Not only has the characteristics of thermoplastic materials, but also has excellent flame retardant properties such as good self extinguishing, low smoke, and non-toxic combustion products. Due to its X-ray transparency, good biocompatibility, strong antibacterial properties, long-term implantation in the human body, and elastic modulus similar to bones, it is widely used in the medical field. Currently, TenCate, Ticona, and others are available to provide this product.
    High speed rail, ships, fan blades, high-pressure gas cylinders, etc.
    Construction Industry: Honeycomb panel materials.
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    Packaging And Shipping

    Kuntai Group
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    Inner Package: Protective Film, etc.
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    Outside Package: Export Container.
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    Machines well packed with protective film and loaded with export container.
    One-Year-Period spare parts included.
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    Tool kit included.
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    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Frequently Asked Questions (FAQ)

    Kuntai FAQ
    What materials are suitable for processing with a double belt press?
    The double belt press is specifically engineered for continuous fiber-reinforced thermoplastic composites (CFRTP), hot melt adhesive films, EVA powders, and various composite sheets, panels, and rolls.
    Why is the cooling section essential in a double belt laminating machine?
    The cooling section rapidly stabilizes the molten thermoplastic matrices under continuous pressure, significantly enhancing bonding strength, preventing material warpage, and optimizing consolidation.
    Can heating temperatures and zones be customized?
    Yes, our machines offer fully customizable multi-zone temperature controls up to 230°C, ensuring uniform heat distribution and precise temperature profiling for defect-free production.
    What industries commonly utilize CFRTP double belt press machines?
    Major applications include automotive lightweighting, aerospace, medical implants (PEEK), sports equipment, rail transit panels, construction honeycomb structures, and consumer electronics.
    What are the standard packaging and spare parts guarantees provided?
    Machines are securely packed in protective film within standard export shipping containers. Standard shipments include a 1-year spare parts package and a complete mechanical toolkit.