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UD Fabric Impregnation Machine for Plates Production - Leading China Suppliers and Factory for High-Quality UD Prepregs
UD fabric impregnation machine description
Kuntai GroupUD fabric impregnation MACHINE AUXILIARY EQUIPMENTS
Kuntai Group- UD Fabric 0 Degree/90 Degree Orthogonality Pressing Laminating Machine: necessary for 2UD fabric production
- Automatic UD Prepregs Sheet Cutting Machine: to cut unidirectional UD fabric into sheets
- Crossply Machine: to make 2UD, 4UD for both soft and hard products
- UD Fabric Edge Cutting Machine: to trim the UD fabric edges
- UD Fabric Inspection Machine: to inspect the UD fabric
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
ud fabric impregnation Machine Features
Kuntai Group
- 1. The UD fabric impregnation machine consists of stable mechanical operation rollers and special-shaped devices to spread uniformly the fibre, impregnate or coat the fibre with resin glue and laminate it with carrier PE film, afterwards dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent features such as low density, high abrasion resistance, strong impact resistance, and strong cutting resistance.
- 2. The equipment applies resin adhesives onto fibres to produce non-weft fabrics for plates, helmets, or vests.
- 3. With touch screen and PLC control system for easy operation, double rolls rewinder for nonstop continuous production, removing the tedious operation.
- 4. The mirror surface processed rollers are adopted for fibre feeding and fibre spreading to minimize the damage to the fiber performance during the impregnation operation.
- 5. The impregnation machine uses gear drive, providing strong torque transmission and stability.
- 6. External oil boiler for the drying roller provides stable and uniform heating for the formation of UD prepregs after impregnation.
ud fabric impregnation machine Technical Parameters (Customizable)
Kuntai Group| Machine roller width | 1800mm |
| Max material width | 1650mm |
| Gluing method | Impregnating or Coating |
| Spreading method | Mechanical multi-roller + special shaped |
| Control mode | HMI + PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil boiler |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 3-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
ud fabric impregnation machine Application
Kuntai Group- Space and Aircraft (aerospace) structure and parts
- Blades for wind turbines
- Automotive parts and components
- Recreational sports equipment
- Industrial structure and parts
- Military
- Civil and Building Reinforcement
Packaging And Shipping
Kuntai Group- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Jiangsu Kuntai Machinery Co., Ltd
Frequently Asked Questions
FAQWhat is a UD fabric impregnation machine?
A UD (Unidirectional) fabric impregnation machine is a high-volume production system designed to spread fibers uniformly and coat or impregnate them with resin dispersion to produce high-quality technical textiles and composite materials.
What is the daily production capacity of Kuntai's UD impregnation line?
One production line can produce up to 600-700 kgs of material per day, depending on the specific material and application setup.
Can the UD fabric impregnation machine perform other functions besides impregnation?
Yes, besides impregnating, the machine can also perform resin coating, offering multiple functions within a single system.
What auxiliary equipment is recommended for a complete UD fabric production line?
Essential supporting machines include the 0°/90° Orthogonality Pressing Laminating Machine, Automatic Prepregs Sheet Cutting Machine, Crossply Machine, Edge Cutting Machine, and Inspection Machine.
What are the main applications of UD prepregs produced by this machine?
UD prepregs are widely used in aerospace structures, wind turbine blades, automotive components, sports equipment, industrial parts, military gear (such as helmets and vests), and civil building reinforcement.
Are the technical parameters of the impregnation machine customizable?
Yes, Kuntai offers customizable configurations for roller width, material width, heating methods, and other specifications to meet your exact production needs.