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Latest TPU Laminating Machine for Garment and Mattress Protector from China Suppliers and Factory
TPU LAMINATING MACHINE description
Kuntai Group
TPU(Thermoplastic polyurethanes), Thermoplastic TPU elastomer is made by extruding and mixing MDI containing NCO functional groups with POLYOL and 1.4BG containing OH functional groups. Due to its good elasticity, physical properties, and various mechanical strengths, it is widely used in injection molding, extrusion, rolling, and dissolution into solution resins. It is a plastic material commonly used by plastic processing workers, and its products cover the range of industrial applications and household necessities.
In recent years, due to the continuous development of new products, the usage of thermoplastic PU elastomers has been continuously increasing, creating new opportunities for plastic processing industry workers to achieve low cost and high added value. This is the reason why TPU laminating machine is more and more popular nowadays.
TPU (thermoplastic polyurethane) is increasingly popular due to its superior performance and environmental protection concept. Wherever PVC is used, TPU can become a substitute for PVC. But the advantages of TPU are far behind those of PVC. TPU not only has the characteristics of high tension, high tensile strength, toughness, and aging resistance, but also is a mature environmentally friendly material. TPU has been widely used in shoe materials, clothing, inflatable toys, water and underwater sports equipment, medical equipment, fitness equipment, car seat materials, umbrellas, suitcases, leather bags, etc. People in these industries are quite familiar with Kuntai's TPU laminating machine.
TPU film is made from TPU granular material through processes such as rolling, casting, blowing, and coating. Widely used in sports shoes: trademark decorations on the sole and upper, airbags, air cushions, oil bags, etc. Nowadays, there are two trends in the application of TPU film in sports shoes: one is the trend swept by women's sandals, which is to directly cut, screen print and color high transparency TPU film, or attach it to the fabric base to form a mesh cloth, high-frequency forming and bonding it to the upper of the shoe, with functional and decorative effects. The second is to use waterproof and breathable TPU film and shoe material cloth to achieve the effect of waterproof and breathable.
Along with the development of TPU film technology, TPU laminating machine also encounter continuous improvement.
Applicable adhesives
Kuntai Group
Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
TPU LAMINATING Machine Features
Kuntai Group
Different industry applications requires different types of glue usage in TPU laminating machine and also different methods of applying glue onto TPU.Kuntai TPU laminating machine adopts the latest glue control methods.
Precise and easy gluing gap and lamination gap adjustment is crucial in TPU laminating machine because of the thin TPU capacity.
PLC control can record and save the gap as per TPU and base material thickness, speed, other data of TPU lamination, so that the operators only need to read the previous preset data to recall the relavant operation for each product, realizing more intelligent operation.
Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai TPU laminating machines.
Different thickness TPU requires different tension control and feeding methods. Kuntai designs and makes a variety of TPU control systems to better preserve TPU itself capacity during lamination process Any customization in TPU lamination machine is available in Kuntai.
TPU related spreaders,openers and width control devices feed TPU smoothly and flatly, so that final product does not have bubble or wrinkle.
High productivity, high efficiency, high flexibility and continuous durable operation can be realized in Kuntai TPU lamination machines.
Low maintenance cost, fewer operators and less running noise and more user friendly.
When using functional bonding media, products of advanced application can be produced in Kuntai TPU lamination machine.
Oil heater heating, electrical heating,electromagnetic induction heating and many other heating methods are available in TPU lamination machines.
TPU LAMINATING MACHINE Technical Parameters (Customizable)
Kuntai Group
| Width | 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement |
| Machine Speed | 20 to 70m/min |
| Gap Adjustment | Servo Motor Control or Mechanical Control available for choice |
| Heating Method | Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization |
| Cooling Device | Cooling Rollers, Chiller available on request |
| Machine Heating Power | 45-80kw, Customizable |
| Voltage | 220v, 380v, 415v, 440v, as per user's factory nearby power supply |
| Control system | Touch screen, PLC, servo motor |
| Varieties |
a. Machine roller width b. Coating function c. Feeding methods d. Unwinding and rewinding methods |
Application
Kuntai Group
TPU lamination machine is widely used in various industries, such as outdoor clothing, functional and protective clothing, auto interiors, home textiles and decoration, advanced textiles, footwear, packaging and many other industries. TPU lamination machine can laminate below materials:
- TPU + Mattress Protector Fabric
- Blackout TPU + Curtain Fabric
- TPU + Outdoor Jackets Fabric
- TPU + Nonwoven for Medical Supplies
Packaging And Shipping
Kuntai Group
TPU Laminating Machine Inner Package: Protective Film, etc.
TPU Laminating Machine Outside Package: Export Container
TPU Laminating Machine Outside Package: Export Container
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Please Note: Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Jiangsu Kuntai Machinery Co., Ltd
Phone/Whatsapp: 008615862082187
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Kuntai Group
What materials can be processed with Kuntai's TPU laminating machine?
Kuntai's TPU laminating machine is highly versatile and widely used to laminate TPU film with mattress protector fabrics, curtain fabrics (blackout), outdoor jacket fabrics, and nonwoven fabrics for medical supplies, among other advanced materials.
What types of adhesives are compatible with this laminating machine?
The machine supports a wide variety of bonding media, including Hot melt PUR glue, Hot melt EVA glue, Water-based glue, Solvent-based glue, and hot melt films.
How does the machine ensure precise tension and wrinkle-free lamination?
We integrate customized TPU control systems, spreaders, openers, and width control devices. These features ensure the thin TPU film is fed smoothly and flatly, preventing wrinkles, bubbles, or structural damage.
Are the technical parameters customizable?
Yes, we provide extensive customization options. You can customize the roller width (e.g., 1600mm to 3600mm), heating methods (oil, gas, electrical, or electromagnetic), winding/unwinding systems, and coating options based on your production needs.
How does the PLC control system benefit the production line?
The intelligent PLC system (utilizing brands like Siemens, Schneider, and Omron) records and saves operation parameters such as gap width, material thickness, and speed. Operators can easily recall these presets for consistent quality and faster changeovers.