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High-Performance UD Prepregs Impregnation Machine - China Suppliers and Factory for Technical Textiles Production
UD prepregs IMPREGNATING machine description
Kuntai Group
UD prepregs impregnation machine is to prepreg strong UHMWPE which has the lightest weight and specific gravity, consisted of ultra-high strength and high modulus polyethylene fibers or Aramid fibers.
Kuntai UD prepregs impregnating machine uniformly places the fibers and spreads them as per final product target requirements and precisely impregnates or coats it with resin as per different application requirements and then laminate with film carrier.
Afterwards, Kuntai can provide you with 2UD heat pressing laminating machine or 2UD/4UD crossply machines and other auxiliary equipments, like automatic UD fabric sheets cutting machine, UD prepregs edge cutting machine, UD fabric inspection machine, etc.
UD PREPREGS IMPREGNATING MACHINE AUXILIARY EQUIPMENTS
Kuntai Group- 1. UD Fabric O Degree/90 Degree Orthogonality Pressing Laminating Machine
- 2. Automatic UD Prepregs Sheet Cutting Machine
- 3. Crossply Machine
- 4. UD Fabric Edge Cutting Machine
- 5. UD Fabric Inspection Machine
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
ud Prepregs impregnating Machine Features
Kuntai Group
- 1. The UD prepregs impregnating machine adopts stable mechanical operation rollers and special-shaped devices to spread the fibre uniformly, impregnate or coat with resin glue and lamination with the carrier PE film, dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent properties such as low density, abrasion resistance, impact resistance, and strong cutting resistance.
- 2. The equipment uses resin adhesives to produce non-weft fabrics.
- 3. With HMI+PLC control system for easy operation, double rolls rewinder for high production efficiency, replacing the tedious operation.
- 4. The mirror surface processing rollers are used for fibre pulling and fibre laying to ensure that the damage to the fiber performance is reduced to the greatest extent during the operation.
- 5. The machine adopts gear transmission, which has strong torque transmission and stability.
- 6. Drying roller uses external oil boiler, which provides stable and uniform heating for the forming of UD prepregs.
ud prepregs impregnating machine Technical Parameters (Customizable)
Kuntai Group| Parameter | Specification |
|---|---|
| Machine roller width | 1800mm |
| Max material width | 1650mm |
| Gluing method | Impregnating or Coating |
| Spreading method | Mechanical multi-roller+special shaped |
| Control mode | HMI+PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil heater |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 3-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
ud prepregs impregnating machine Application
Kuntai Group
Application and Usage of UD Prepregs
- Space and Air craft (aerospace) structure and parts
- Blades for wind turbines
- Automotive parts and components
- Recreational sports equipment
- Industrial structure and parts
- Military
- Civil and Building Reinforcement
Packaging And Shipping
Kuntai Group
UD Prepregs Impregnating Machine Inner Package: Protective Film, Plywood Case, etc.
UD Prepregs Impregnating Machine Outside Package: Export Container
- ◆ Machines well packed with protective film and loaded with export container;
- ◆ One-Year-Period spare parts;
- ◆ Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Address
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Kuntai GroupWhat materials can the Kuntai UD prepregs impregnating machine process?
The machine is designed to prepreg strong UHMWPE (Ultra-High Molecular Weight Polyethylene) fibers, high-strength/modulus polyethylene fibers, or Aramid fibers to manufacture high-performance composite fabrics.
What control system does the UD prepregs impregnating machine use?
The equipment is integrated with a user-friendly HMI + PLC control system. Key components feature premium brands including a Mitsubishi PLC, Siemens main motor, Yaskawa inverter, and Schneider/Omron electrical parts.
What are the primary applications of the UD prepregs produced?
UD prepregs are widely utilized in aerospace and aircraft structures, wind turbine blades, automotive components, recreational sports equipment, industrial structures, military defense, and civil building reinforcement.
Are the technical parameters of the impregnating machine customizable?
Yes. Kuntai offers fully customizable technical parameters including machine roller width, gluing methods (impregnating or coating), drive control, and heat source modes to match your specific production requirements.
What auxiliary equipment can Kuntai provide for the production line?
Kuntai provides a complete solution, including 0/90 Degree Orthogonality Pressing Laminating Machines, Automatic Sheet Cutting Machines, Crossply Machines, Edge Cutting Machines, and Inspection Machines.
How is the machine packaged and shipped to ensure safety?
The machines are thoroughly wrapped with protective film and securely loaded into export containers or packed in plywood cases. We also supply a tool kit and a one-year supply of spare parts with the delivery.