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China UD Fabric Impregnation Machine for Plates Production - Reliable Suppliers & Factory Direct Solutions
UD fabric impregnation machine description
Kuntai Group
Kuntai is the leader in China in UD and Crossply technology,providing customers with high-quality, high-volume production method with the lowest possible costs for the production of technical textiles and composite materials.
Kuntai’s UD fabric impregnation machine has special patented spreading device for uniform spreading of fibers before impregnating into resin. The resin content in the UD tape is well adjusted by adjusting the solid content of the dispersion. One day each line production can be up to 600-700kgs.
Besides impregnating,Kuntai’s UD fabric impregnation machine can also do resin coating, realizing one machine with multiple functions.
After UD fabric impregnating process, you can use Kuntai’s UD sheet cutting machine, crossply machine, othogonal lamination machine, inspection machine, edge cutting machine to get both soft and hard products.
UD fabric impregnation MACHINE AUXILIARY EQUIPMENTS
Kuntai Group
- 1. UD Fabric 0 Degree/90 Degree Orthogonality Pressing Laminating Machine: necessary for 2UD fabric production.
- 2. Automatic UD Prepregs Sheet Cutting Machine: to cut unidirectional UD fabric into sheets.
- 3. Crossply Machine: to make 2UD, 4UD for both soft and hard products.
- 4. UD Fabric Edge Cutting Machine: to trim the UD fabric edges.
- 5. UD Fabric Inspection Machine: to inspect the UD fabric.
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
ud fabric impregnation Machine Features
Kuntai Group
- 1. The UD fabric impregnation machine consists stable mechanical operation rollers and special-shaped devices to spread uniformly the fibre, impregnate or coat the fibre with resin glue and lamination it with carrier PE film, afterwords dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent features such as low density, high abrasion resistance, strong impact resistance, and strong cutting resistance.
- 2. The equipment applies resin adhesives onto fibres to produce non-weft fabrics for plates or helmets or vests.
- 3. With touch screen and PLC control system for easy operation, double rolls rewinder for nonstop continuous production, removing the tedious operation.
- 4. The mirror surface processed rollers are adopted for fibre feeding and fibre spreading to minimizing the damage to the fiber performance during the impregnation operation.
- 5. The impregnation machine uses gear drive, providing strong torque transmission and stability.
- 6. External oil boiler for the drying roller provides stable and uniform heating for the formation of UD prepregs after impregnation.
ud fabric impregnation machine Technical Parameters (Customizable)
Kuntai Group
| Machine roller width | 1800mm |
|---|---|
| Max material width | 1650mm |
| Gluing method | Impregnating or Coating |
| Spreading method | Mechanical multi-roller+special shaped |
| Control mode | HMI+PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil boiler |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 3-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
ud fabric impregnation machine Application
Kuntai Group
Application and Usage of UD Prepregs
- Space and Air craft (aerospace) structure and parts
- Blades for wind turbines
- Automotive parts and components
- Recreational sports equipment
- Industrial structure and parts
- Military
- Civil and Building Reinforcement
Packaging And Shipping
Kuntai Group
UD Fabric Impregnation Machine Inner Package: Protective Film, Plywood Case, etc.
UD Fabric Impregnation Machine Outside Package: Export Container
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Information
Company Name
Jiangsu Kuntai Machinery Co., Ltd
Phone/Whatsapp
008615862082187
Address
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Frequently Asked Questions (FAQ)
Kuntai Group
What is the production capacity of Kuntai's UD fabric impregnation machine?
Each line of the Kuntai UD fabric impregnation machine has a high-volume capacity that can produce up to 600-700 kgs of material per day.
Does the impregnation machine support other functions like coating?
Yes, besides impregnating, Kuntai's UD fabric impregnation machine can also perform resin coating, realizing multiple functions in one single machine.
What are the primary applications of UD prepregs?
UD prepregs are widely used in aerospace structures, wind turbine blades, automotive components, recreational sports equipment, industrial parts, military gear (like helmets and vests), and civil building reinforcement.
What control system does this machine utilize?
The machine is equipped with a user-friendly HMI touch screen and a Mitsubishi PLC control system, enabling easy operation and stable, continuous production.
Can the technical parameters of the machine be customized?
Yes, all key technical specifications of the Kuntai UD fabric impregnation machine (including roller width, heating method, and operating speed) can be customized to match your specific production requirements.