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China Powder Scatter Lamination Machine - Fast, Precise, and Automatic Laminating Solution from Suppliers and Factory
Powder Scatter Lamination Machine Description
Kuntai Group
Hot Melt Powder Scatter Lamination process mainly involves evenly scattering hot melt powder on the carpet/mat/interlining through the combination of powder roller, knives, and sieves. After spreading hot melt powder on the base material, the hot melt powder is dried in an oven until it is in a molten state, and then pressed together with face material to form a laminated product.
The powder scattering part consists of a frame, powder scattering roller, scraper, hopper, brush, screen, swing mechanism, and other parts. Scattering is precise and even: with a high precision powder scattering head, powder is sent to the hopper after automatic powder suction. The powder tank is equipped with an automatic powder spreading device. With roller and blade cooperation rotation, carbon powder is evenly scattered to the base material. The brush adopts a CAM connecting rod type left and right fast high-frequency vibration to brush powder evenly. The brush lower part adopts double screen high frequency left and right vibration at the same time. This ensures that the powder is evenly scattered on the base material.
Different types of unwinders, feeding devices, drying devices, laminating devices, cooling devices, and rewinders are available for choice as per different application requirements.
Applicable Adhesives
Kuntai Group
HDPE, LDPE, PE, PA, EVA, etc.
Accessories Option
Kuntai Group
Scatter Device
Pressing Device
Rewinder Device
Unwinder
Spray Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Powder Scatter Lamination Machine Features
Kuntai Group
- Versatility of application.
- Different machine structure designs based on different power sources.
- High precision of even powder scatter.
- Powder mixture devices are available on request.
- Careful treatment of material during process, catering to different melting points of different powders and also materials temperature requirements.
- KUNTAI designs a number of unwinders, feeding devices, drying devices, lamination devices, cooling devices that are suitable for the process depending on material type and final product.
- For stretchable fabric, such as mattress fabric, garment fabric, KUNTAI uses unique tension control system and conveyor system, so that the fabrics feed in order.
- Advanced heat preservation technology available for saving energy and improving productivity.
- If required, after lamination, there will be cutting process for online cutting to get final product.
Technical Parameters (Customizable)
Kuntai Group
| Max Material Width | 1200mm, 1600mm, 1800mm, 2400mm, 3200mm, 3400mm, 5000mm, according to customers' requirement |
|---|---|
| Machine Roller Width | 1400mm, 1800mm, 2000mm, 2600mm, 3400mm, 3600mm, 5200mm, according to customers' requirement |
| Machine Speed | 5-35m/min, according to customers' requirement |
| Gap Adjustment | Servo Motor Control |
| Heating Method | Oil Heating, electricity, etc as per customers’ requirements |
| Cooling Method | Cooling fan, cooling rollers, chiller, as per customers’ request |
| Voltage | 220v, 380v, Customizable |
| Control system | PLC, Servo Motor |
| Varieties |
a. With or without cutting/laminating process b. Different unwinding stands c. Different feeding devices d. Double layers or trilayers lamination |
Application
Kuntai Group
Various advantages of KUNTAI hot melt powder scatter lamination machines realize the below applications:
- Upholstery industry, including carpet, blanket, mats, etc.
- Decorative industry, including automotive interiors (footpads, mats, etc).
- Functional sports wear.
- Interlining for clothing and shoe industry.
- Technical compounds, including A/C filters.
Packaging And Shipping
Kuntai Group
Inner Package: Protective Film, etc.
Outside Package: Export Container
Outside Package: Export Container
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
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Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Details
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Manufacturer
Jiangsu Kuntai Machinery Co., Ltd
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Phone / Whatsapp
008615862082187
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Address
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions
FAQ
What is the hot melt powder scatter lamination process?
The process involves evenly scattering hot melt powder onto a base material (such as carpet, mat, or interlining) using a precise scattering roller, blade, and vibrating screen assembly. The powder is then heated in an oven until it melts, and is immediately pressed together with the face material to form a laminated final product.
Which types of adhesives are compatible with this machine?
The machine is highly compatible with a wide range of thermoplastic hot melt powders, including HDPE, LDPE, PE, PA, and EVA, depending on the requirements of the materials being bonded.
What industries commonly use the powder scatter lamination machine?
This machine is widely used in the upholstery industry (blankets, carpets, mats), the decorative industry (including automotive interiors like footpads and mats), functional sportswear, interlinings for the shoe and clothing industries, and technical compounds such as air conditioning filters.
Can the technical parameters of the machine be customized?
Yes, Kuntai offers extensive customization. Parameters such as maximum material width, roller width, machine speed, heating methods (oil heating, electricity, etc.), cooling methods, and control systems (PLC/Servo) can be configured to match your specific application requirements.
How does the machine guarantee even scattering of the powder?
Even scattering is achieved through a high-precision scattering head, cooperation between the roller and blade, and a CAM connecting rod system that drives the brush and double screen to vibrate left and right at high frequencies. This prevents clumping and guarantees uniform distribution.
What packaging and shipping support is provided?
The machines are wrapped in protective film and securely loaded into export containers. Every shipment includes a tool kit and a one-year supply of spare parts to ensure smooth initial operation.